Stationary Concrete Batching Plant — Diamond 60, Titan 100, Magnum 120, Royal 150
A stationary concrete batching plant is a permanent-foundation ready-mix facility for high-continuity, mega-tonnage production. General Makina offers four models spanning 55-150 m³/h: Diamond 60, Titan 100, Magnum 120 and Royal 150. Larger aggregate stock bins, longer feed conveyors and full-auto PLC-PC control deliver uninterrupted output on long-term projects.
Working principle
The production chain is weigh → mix → discharge — the same chain as a mobile plant, but built on a permanent foundation with larger stock compartments and longer feed conveyors:
- Weighing: aggregate, cement, water and additive are weighed independently on separate load-cell scales.
- Mixing: a pan mixer on the Diamond 60 and a twin-shaft mixer on the other models produce a homogeneous batch.
- Discharge: the finished concrete is discharged straight into a transit mixer through a hydraulic/pneumatic gate.
The cement silo (optional) comes in 60/80/100 ton capacities, welded or bolted, with optional filter, level sensor and screw conveyor.
Technical specifications
| Spec | Diamond 60 | Titan 100 | Magnum 120 | Royal 150 |
|---|---|---|---|---|
| Capacity | 55-60 m³/h | 100 m³/h | 120 m³/h | 150 m³/h |
| Mixer | Pan mixer | Twin-shaft | Twin-shaft | Twin-shaft |
| Compacted concrete | 1 m³ | 2 m³ | 3 m³ | 4 m³ |
| Dry volume | 1.5 m³ | 3 m³ | 4.5 m³ | 6 m³ |
| Mixer motor | 37 kW | 2×45 kW | 2×55 kW | 2×75 kW |
| Aggregate bin | 4×15 m³ | 4×25 m³ | 4×30 m³ | 4×30 m³ |
| Aggregate weigh belt | 800×12000 | 1000×13000 | 1000×14000 | 1000×14600 |
| Mixer feed conveyor | 800×27000 | 1000×30000 | 1000×32000 | 1000×32000 |
| Aggregate weighing | 2400 kg | 4800 kg | 6500 kg | 9000 kg |
| Cement weighing | 550 kg | 1200 kg | 1700 kg | 2400 kg |
| Water weighing | 300 L | 600 L | 1000 L | 1400 L |
| Additive weighing | 25 kg | 30 kg | 40 kg | 50 kg |
| Cement silo (opt.) | 60/80/100 ton | 60/80/100 ton | 60/80/100 ton | 60/80/100 ton |
Stationary vs. mobile
A stationary plant suits long projects with high continuity and mega tonnage (60-200+ m³/h) on a permanent installation. A mobile plant is for short or multi-location jobs. For dams, bridges, infrastructure and the permanent output of ready-mix companies, the stationary plant is the right choice.
Applications
- Ready-mix concrete companies
- Long-term mega projects — dams, bridges, infrastructure
- Permanent production in industrial zones
Complete solution from a single supplier
General Makina supplies both the crushing-screening line (crusher) and the stationary concrete plant from one supplier: aggregate produced on our own crushing line to TS 706 EN 12620 feeds the plant directly. Global crusher giants like Metso, Sandvik and Kleemann do not make batching plants; General Makina delivers both lines from a single source with a 45-year manufacturing reference. Production is ISO 9001 + CE certified, with worldwide shipping and installation, a 1-year warranty and 10-year spare-parts assurance.
Frequently Asked Questions
Should I choose a stationary or a mobile plant?
A stationary plant is ideal for long-term, high-tonnage and permanent production — dams, bridges, infrastructure and ready-mix facilities. A mobile plant suits short jobs or frequent relocation. The stationary plant sits on a permanent foundation with larger stock bins and longer feed conveyors.
What is the capacity range?
General Makina stationary plants come in four models: Diamond 60 (55-60 m³/h), Titan 100 (100 m³/h), Magnum 120 (120 m³/h) and Royal 150 (150 m³/h). Higher models are chosen for greater continuity and tonnage.
Is the cement silo included in the price?
The cement silo is optional, supplied in 60, 80 or 100 ton capacity, welded or bolted. It is configured per project with an optional filter, level sensor and screw conveyor.
How many compartments do the aggregate bins have?
All models use a 4-compartment aggregate bin: 4×15 m³ on the Diamond 60, 4×25 m³ on the Titan 100, and 4×30 m³ on the Magnum 120 and Royal 150. Permanent installation allows larger stock bins than a mobile plant.
Does dosing accuracy meet EN 206?
Aggregate, cement, water and additive are weighed independently on separate load-cell scales and dosed under full-auto PLC-PC control. This delivers repeatable, accurate batches consistent with EN 206 ready-mix tolerances.
Wear and spare parts: Spare & Wear Parts
Definitions of technical terms: Glossary
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